High stability and easy adjustment of filter PD
High stability and easy adjustment
of filter PD
Due to the unique design of the PERSEUS module with servo motor driven crimping rollers and its adjusting by electric motor, machine has capability to adjust PD from screen by operator. Crimped paper is deliver in pre-defined way to RM transport jet to keep control under product parameters stability.
Versatile liquid Application
ITM POLARIS • PERSEUS allows to apply wide range of fluids with various viscosities and amounts. This functionality opens wide possibilities in creating various flavor specifications. Dosing method, depends on the liquid consistency. Flavor application can be performed by nozzle or in chamber.
1. APLICATOR
2. SPRAY NOZZLE
3. CHAMBER SPRAY
ITM POLARIS • PERSEUS extensions
ITM POLARIS • PERSEUS it is a new, fully modular machine basically designed to manufacture paper eco filters, however it allows for extensions. We can easily apply capsule in paper filter by implementing CIM module. We can also introduce different system and insert tube segment to manufacture new tube paper. Finally we can introduce both functionalities and manufacture crimped tube, capsulated filters on one machine, in one process. ITM POLARIS • PERSEUS can be also equipped with modules for inserting other various objects like thread and continues materials, like rope or small particles like charcoal or herbs.
Object central insertion & position
A specially designed system of paper supply to the forming zone enables the central positioning of a given object. The system of cutting the paper tow with one or more knives allows to introduce various objects, such as a capsule, tube, and thread to the final product. Possibilities are truly wide.
High quality of final product
The quality of the paper filter can be checked with the ITM MONIQ system which has been designed as a managing part of automatic quality control system for filter rods. It consist of sampling, transferring and control units. ITM POLARIS • PERSEUS is ready to be connected with the dedicated Monique sampling unit and interface to an off-line quality control station with direct feedback and re-adjustment of the Polaris.
The second system that monitors the quality of the final product is the Microwave Optical Monitoring System 3 (MOMS3). It is a combination of a microwave sensor and single optical sensor, dedicated to capulated filters. MOMS 3 is responsible for defining capsule position in the filter together with its condition. It is placed at the rod entry to the cutting head. The system is connected to the Rejection Unit on the rod making module in order to exclude defective filters and those, which do not correspondent with appointed product specification.
Thanks to ITM quality monitoring systems, we can count that the final product will meet the requirements of production standardization and present proper quality.
Automatic splice for inner paper
The automatic bobbin change system enables replacement of the internal paper at full speed without stopping the machine. Due to automatic delivery system operator can be focused only on applying the splice tape on the bobbin and producing best quality of crimped filters.
Processing wide range of paper types
The ITM POLARIS • PERSEUS technology provide crimping for various types of papers in various form. Different thickness and consistency is not a problem anymore. ITM POLARIS • PERSEUS can easily process paper with the thickness from 0,030-0, 12, delivering it to the final filter with respect to its properties and quality.
Possibility to integrate with existing filter technology | Benefits 
Possibility to integrate with existing filter technology
The Perseus Paper Crimper can be integrated with the most popular filter technologies operating in tobacco factories under certain conditions. The Perseus has all electrical controls integrated “On Board” which reduces the installation time to a minimum The floor clearance of 90mm (adjustable to 115mm ) meets all today's requirements of hygiene and housekeeping. Depending on the set up, the Perseus is driven by up to 6 Siemens servo drives and requires therefore only little maintenance. Filter rod length changes can be carried out at shortest time with only few conversion parts. Filter length corrections can be carried out while the machine is running; smaller length changes can be achieved within minutes.
The process includes adjusting the mechanical, electrical, data management and quality system (if applicable). Each integration will be analyzed individually in cooperation with the client.
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